DOI https://doi.org/10.36487/ACG_repo/2555_33
Cite As:
Khaddari, A, Belem, T, Maqsoud, A & Ouffa, N 2025, 'Utilisation of copper slags as supplementary cementitious materials
in cemented paste backfill', in AB Fourie, A Copeland, V Daigle & C MacRobert (eds),
Paste 2025: Proceedings of the 27th International Conference on Paste, Thickened and Filtered Tailings, Australian Centre for Geomechanics, Perth, pp. 465-480,
https://doi.org/10.36487/ACG_repo/2555_33
Abstract:
In the Abitibi mining district of Canada, several underground mines rely on cemented paste backfill (CPB) for ground support, enhancing operational productivity and profitability. However, the rising cost of binding agents and the substantial carbon footprint associated with their production make CPB an increasingly expensive technique. To address this, the mining industry is actively seeking ways to reduce binder costs, primarily by partially replacing general use (GU) Portland cement with industrial byproducts, known as supplementary cementitious materials (SCMs). This study aims to evaluate the potential of copper slags (CS) from the Horne Smelter in Rouyn-Noranda, Quebec (Canada), as SCMs by enhancing their pozzolanic activity through mechanical, chemical and hybrid activation methods. Initial findings demonstrate that mechanical activation through grinding for a period of 40 to 80 minutes (at a fixed speed of 180 rpm) combined with chemical treatments using sodium sulphate (Na₂SO₄) at concentrations between 0.1 and 0.5 N, and alkaline activators such as lime kiln dust (5 to 15% substitution rate), effectively improve the hydration and hardening of cementitious pastes. These treatments have yielded uniaxial compressive strength (UCS) values at 28 days comparable to 100% GU binders, with UCS ratios ranging from 0.8 to 1.11. This improvement is likely due to stimulation of the reactivity of the SiO₂ glass in CS, which promotes the production of a higher volume of hydrates, notably calcium silicate hydrate, thereby reducing the overall porosity of the CPB. The valorisation of CS as SCMs in CPB reduces binder costs and promotes the sustainable use of industrial waste, aligning with modern environmental policies.
Keywords: copper slags, cemented paste backfill, supplementary cementitious materials, pozzolanic activity, uniaxial compressive strength
References:
Abdullah, A, Jaafar, M, Taufiq-Yap, Y, Alhozaimy, A, Al-Negheimish, A & Noorzaei, J 2012, ‘The effect of various chemical activators on pozzolanic reactivity: a review’, Scientific Research and Essays, vol. 7, no. 7, pp. 719–729.
ASTM 2006, ‘Standard test method for sieve analysis of fine and coarse aggregates’, ASTM C136-06
Behera, S, Mishra, D, Singh, P, Mishra, K, Mandal, S K, Ghosh, C, Kumar, R & Mandal, PK 2021, ‘Utilization of mill tailings, fly ash and slag as mine paste backfill material: Review and future perspective’, Construction and Building Materials, vol. 309.
Belem, T, & Benzaazoua, M 2008a, ‘Design and application of underground mine paste backfill technology’, Geotechnical and Geological Engineering, vol. 26, pp. 147–174.
Belem, T, & Benzaazoua, M 2008b, ‘Predictive models for prefeasibility cemented paste backfill mix design’, The 3rd International Conference on Post-Mining, vol. 8, pp. 6–8.
Belem, T, Benzaazoua, M & Bussière, B 2003, ‘Utilisation du remblai en pâte comme support de terrain. Partie I: De sa fabrication à sa mise en place sous terre’, Symposium international Après-Mines, GISOS, Gisos ed., Nancy, France, pp. 5–7.
Benzaazoua, M, Peyronnard, O, Belem, T, Fried, E, Stephant, A, & Dublet, G 2010, ‘Key issues related to behaviour of binders in cemented paste backfilling’, in R Jewell & AB Fourie (eds), Paste 2010: Proceedings of the Thirteenth International Seminar on Paste and Thickened Tailings, Australian Centre for Geomechanics, Perth, pp. 345–363,
Brial, V, Tran, H, Sorelli, L, Conciatori, D & Ouellet-Plamondon, C M 2021, ‘Evaluation of the reactivity of treated spent pot lining from primary aluminum production as cementitious materials’, Resources, Conservation and Recycling, vol. 170.
Brunauer, S, Emmett, PH & Teller, E 1938, ‘Adsorption of gases in multimolecular layers’, Journal of the American Chemical Society, vol. 60, no. 2, pp. 309–319
Chen, Q, Tao, Y, Feng, Y, Zhang, Q & Liu, Y 2021, ‘Utilization of modified copper slag activated by Na2SO4 and CaO for unclassified lead/zinc mine tailings based cemented paste backfill’, Journal of Environmental Management, vol. 290.
Chen, Qs, Zhang, Ql, Fourie, A, Chen, X & Qi, C-c 2017, ‘Experimental investigation on the strength characteristics of cement paste backfill in a similar stope model and its mechanism’, Construction and Building Materials, vol. 154, pp. 34–43.
Donatello, S, Tyrer, M & Cheeseman, C 2010, ‘Comparison of test methods to assess pozzolanic activity’, Cement and Concrete Composites, vol. 32, no. 2, pp. 121–127.
European Committee for Standardization 2016, Methods of Testing Cement – Part 1: Determination of Strength, EN 196-1, Brussels.
Feng, Y, Chen, Q, Zhou, Y, Yang, Q, Zhang, Q, Jiang, L & Guo, H 2020, ‘Modification of glass structure via CaO addition in granulated copper slag to enhance its pozzolanic activity’, Construction and Building Materials, vol. 240.
Feng, Y, Kero, J, Yang, Q, Chen, Q, Engström, F, Samuelsson, C & Qi, C 2019, ‘Mechanical activation of granulated copper slag and its influence on hydration heat and compressive strength of blended cement’, Materials, vol. 12.
Gélinas, L-P 2023, ‘Remblayage minier chez mines AEM - Une innovation verte et durable’, Proceedings of the ICM Section RouynNoranda Conference, Rouyn-Noranda.
Lan, W, Wu, A & Yu, P 2020, ‘Development of a new controlled low strength filling material from the activation of copper slag: Influencing factors and mechanism analysis’, Journal of Cleaner Production, vol. 246.
Landriault, D 1995, ‘Paste backfill mix design for Canadian underground hard rock mining’, in FP Hassani, & P Mottahed (eds), Proceedings of the 97th Annual General Meeting of the CIM Rock Mechanics and Strata Control Session, Canadian Institute Mining, Metallurgy and Petroleum, Westmount.
Nazer, A, Payá, J, Borrachero, M V & Monzó, J 2016, ‘Use of ancient copper slags in Portland cement and alkali-activated cement matrices’, Journal of Environmental Management, vol. 167, pp. 115–123.
Ouffa, N, Benzaazoua, M, Belem, T, Trauchessec, R & Lecomte, A 2023, ‘An alternative to NaOH in the alkali-activation of ground granulated blast furnace slag in the formulation of cemented paste backfills’, in GW Wilson, NA Beier, DC Sego, AB Fourie & D Reid (eds), Paste 2023: Proceedings of the 25th International Conference on Paste, Thickened and Filtered Tailings, University of Alberta, Edmonton, and Australian Centre for Geomechanics, Perth, pp. 112–126,
10.36487/ACG_repo/2355_08
Pal, S, Mukherjee, A & Pathak, S 2003, ‘Investigation of hydraulic activity of ground granulated blast furnace slag in concrete’, Cement and Concrete Research, vol. 33, no. 9, pp. 1481–1486.
Peyronnard, O & Benzaazoua, M 2012, ‘Alternative by-product based binders for cemented mine backfill: Recipes optimisation using Taguchi method’, Minerals Engineering, vol. 29, pp. 28–38.
Singh, J & Singh, S 2019, ‘Development of alkali-activated cementitious material using copper slag’, Construction and Building Materials, vol. 211, pp. 73–79.
Song, J, Wang, L, Zhu, J, Feng, S, Ouyang, Y, Leng, F, Song, J & Zhang, L 2019, ‘Effect of the fineness of copper slag on the early hydration properties of cement–copper slag binder’, Journal of Thermal Analysis and Calorimetry, vol. 138, pp. 243–253.
Wang, L, Wei, Y, Lv, G, Liao, L & Zhang, D 2019, ‘Experimental studies on chemical activation of cementitious materials from smelting slag of copper and nickel mine’, Materials, vol. 12, no. 2.
Zhang, Q, Deng, D, Feng, Y, Wang, D, Liu, B & Chen, Q 2023, ‘Effect of Al2O3 on the structural properties of water-quenched copper slag related to pozzolanic activity’, Minerals, vol. 13, no. 2.
Zhu, J, Li, Q, Li, X, Zhou, Y, Liu, F & Song, J 2022, ‘Effect of coupled mechanical-chemical activation on hydration activity of copper slag powder’, Applied Sciences, vol. 12, no. 12.